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FMG3920 Additive processes, materials and design for metallic components 7.5 credits

Course memo Spring 2021-61044

Version 1 – 12/18/2020, 4:35:25 PM

Course offering

Spring 2021-1 (Start date 18/01/2021, English)

Language Of Instruction

English

Offered By

ITM/Production Engineering

Course memo Spring 2021

Headings denoted with an asterisk ( * ) is retrieved from the course syllabus version Autumn 2020

Content and learning outcomes

Course contents

This is an interdisciplinary course that covers fields relevant to additive manufacturing. The course content includes: the manufacturing techniques such as SLM (selective laser melting), EBM (electron beam melting) and DED (directed energy deposition); material and material design for additive manufacturing; mechanical properties of additively manufactured components; component design; and sustainability aspects including LCAs and circular economy. The course is given through 15 lectures and an own work in the form of a shorter project task in groups with compulsory project work presentation for all participants of the course.

Intended learning outcomes

The major aim with the course is to give doctoral students in industrial production, material science, machine design and solid mechanics an interdisciplinary understanding of additive production with a focus on metallic materials. Different perspectives will be presented based on different disciplines of teachers and researchers from departments at the school for industrial technology and management (ITM)/KTH Royal Institute of Technology and the unit for Solid Mechanics at the Department of engineering mechanics, the school for technological sciences (SCI)/KTH Royal Institute of Technology.

The course also intends to increase the interaction between doctoral students with a focus on additive manufacturing in different disciplines to strengthen the connections between the different departments and contribute to the interdisciplinary research in KTH Royal Institute of Technology.

On completion of the course, the student should be able to:

  • summarise and explain the different additive manufacturing processes and describe limitations and possibilities with state-of-the-art 3D printers.
  • give examples of process-structure-property relations for metallic materials produced using additive manufacturing.
  • apply knowledge to anticipate mechanical properties on macro level.
  • apply design criteria for components produced with additive manufacturing processes including cost aspects and sustainability.
  • summarise questions relevant to additive manufacturing in different disciplines in addition to the student's own subject area.

Learning activities

Attendance of at least 80 percent of lectures is compulsory (i.e., students can only miss 3 lectures before they become ineligible to complete the course). The attendance to occasion 6 (lecture 15) and occasion 8 (presentation day) is compulsory. At the end of occasion 6 (lecture 15), a project will be given to students. An AM-correlated project shall be carried out individually or in  group and be presented during the final teaching occasion (occasion 8). A written report shall be submitted before this date.

In this course, a lecture is a teaching session held via Zoom, led by a teacher at KTH, which students are expected to attend.  Certain parts of som electures may require interactive participation, such as group discussions.

Detailed plan

Learning activities Content
Lecture 1 Introduction to Additive Manufacturing (AM)
Lecture 2 Selective laser melting (SLM) – part 1
Lecture 3 Selective laser melting (SLM) – part 2
Lecture 4 Electron beam melting
Lecture 5 Direct energy deposition
Lecture 6 Manufacturing system and sustainability aspects
Lecture 7 Material feedstock in AM of metals - properties
Lecture 8 Material feedstock in AM of metals - production techniques
Lecture 9-11 Microstructural evolution and materials properties in AM
Lecture 12 Introduction to solid mechanics for AM of metals
Lecture 13 Introduction to FEM for design
Lecture 14 Topology optimisation for AM of metals
Lecture 15 software application
Project Q/A, report and presentation

Preparations before course start

Literature

No information inserted

Support for students with disabilities

Students at KTH with a permanent disability can get support during studies from Funka:

Funka - compensatory support for students with disabilities

Please inform the course coordinator if you need compensatory support during the course. Present a certificate from Funka.

Examination and completion

Grading scale

P, F

Examination

  • DEL1 - Participation, 7.5 credits, Grading scale: P, F

Based on recommendation from KTH’s coordinator for disabilities, the examiner will decide how to adapt an examination for students with documented disability.

The examiner may apply another examination format when re-examining individual students.

Grading criteria/assessment criteria

Minimum 80 percent of the lectures should be attended. To pass the course, a student must attend all compulsory events, deliver a written project report and give a presentation, both of which must be approved by the examiners. The course will be graded on a Pass or Fail basis.

Alternatives to missed activities or tasks

If a student is unable to attend an event for a justifiable reason, he or she should contact the course leader and a suitable replacement exercise will be created.

Ethical approach

  • All members of a group are responsible for the group's work.
  • In any assessment, every student shall honestly disclose any help received and sources used.
  • In an oral assessment, every student shall be able to present and answer questions about the entire assignment and solution.

Further information

No information inserted

Round Facts

Start date

18 Jan 2021

Course offering

  • Spring 2021-61044

Language Of Instruction

English

Offered By

ITM/Production Engineering

Contacts

Communication during course

In the case of queries, students are invited to contact Sasan Dadbakhsh (sdad@kth.se)

Course Coordinator

Teachers

Examiner